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EVA Inserts – Durable and Precise

Best for: High-value items like electronics, luxury cosmetics, and jewelry.

Advantages

• Excellent cushioning and shock resistance

• Can be die-cut for precise product fitting

• Long-lasting and moisture resistant

• Wide range of colours available

Considerations

• Higher cost compared to cardboard

• Can look industrial if not paired with fabric or printing

Recommended use: Premium brands where protection is a top priority.

Velvet Inserts – Luxurious and Elegant

Best for: Jewelry boxes, watches, cosmetics, and gift packaging.

Advantages

• Soft texture enhances luxury perception

• Gentle on delicate surfaces like metals and glass

• Creates a premium unboxing experience

• Available in rich colours (black, red, royal blue, champagne)

Considerations

• Higher cost than simple cardboard

• Less durable long-term compared to EVA

• Can attract dust or lint if not maintained

Recommended use: Brands that emphasize a high-end, tactile presentation.

Cardboard Inserts – Affordable and Sustainable

Best for: Lightweight products, eco-conscious brands, and large-volume orders.

Advantages

• Cost-effective and easy to produce

• Fully recyclable and eco-friendly

• Can be printed, die-scored, or laminated for better presentation

• Lightweight yet functional

Considerations

• Limited cushioning compared to EVA

• Not as premium-looking as velvet or EVA

• May wear faster with heavy or sharp products

Recommended use: Brands prioritizing budget and sustainability without heavy shock protection needs.

Practical Recommendations (short checklist)

• Jewelry & watches: Velvet for premium look; consider velvet over EVA for presentation or EVA with fabric overlay for protection + luxury.

• Electronics & fragile items: EVA for shock protection and long-term durability.

• Large runs / sustainable brands: Cardboard inserts, optionally with kraft or recycled board and printed branding.

• Mixed approach: Combine materials — e.g., Die-cut EVA base with velvet top layer for both protection and luxury.

Production Notes (for ordering/manufacturing)

• Provide exact product dimensions (length x width x height) and tolerances when requesting die-cut inserts.

• If using EVA, specify density (soft/medium/firm) and whether closed-cell foam is required for moisture resistance.

• For velvet, clarify pile direction, backing material (paperboard, EVA, or chipboard), and whether additional adhesive or edging is needed.

• For cardboard, state board thickness (GSM or pt), surface finish (uncoated, matte lamination, or gloss), and if any inserts will need slits, tabs, or folding.

FAQ (Word-friendly short Q&A)

Q: Which insert is best for jewelry boxes? A: Velvet for presentation; EVA if the item is fragile and needs extra protection.

Q: Are cardboard inserts recyclable? A: Yes, most cardboard inserts are recyclable — choose uncoated or water-based coated boards for better recyclability.

Q: Can I mix materials? A: Yes — many brands use a combination (e.g., EVA base + velvet cover) to balance protection and luxury.